Screw Hardness HRC 58-62 and Nitriding Hardness 950-1050HV for Conical Tandem Screw System

92/188 Screw Hardness HRC 58-62 and Nitriding Hardness 950-1050HV for Conical Tandem Screw System

Product Description:

The Conical Twin Screw and Barrel is an advanced and highly efficient component designed specifically for injection molding machines. This product is engineered to meet the demanding requirements of modern manufacturing processes, providing superior performance, durability, and precision. The Conical Twin Screw and Barrel system plays a crucial role in ensuring optimal melting, mixing, and conveying of plastic materials, making it an essential part of any injection molding operation.

One of the standout features of this product is its exceptional barrel nitriding hardness, rated at HRC58-62. This high hardness level is achieved through a meticulous gas nitriding treatment, which significantly enhances the wear resistance and longevity of the barrel. With a nitriding hardness ranging between 950-1050HV, the barrel surface is highly resistant to abrasion and corrosion, ensuring consistent performance even under harsh operational conditions. This durability reduces downtime and maintenance costs, leading to increased productivity and operational efficiency.

The screws in this system are crafted with exceptional precision, boasting a screw straightness tolerance of just 0.015mm. This level of precision ensures smooth rotation and consistent material flow within the barrel, which is critical for producing high-quality molded parts with minimal defects. The Conical Twin Screw and Barrel system’s screws are designed to maintain their straightness and integrity over extended periods of use, contributing to the overall reliability of the injection molding machine.

Heating is another critical aspect of the injection molding process, and this product offers flexibility with its screw heating zones, which can be configured from 3 to 7 zones. This allows for precise temperature control along the length of the screw, enabling optimal melting and homogenization of various plastic materials. The ability to fine-tune the heating zones ensures that the material reaches the ideal processing temperature, resulting in improved material quality and reduced cycle times.

The Conical Tandem Screw System incorporated in this product provides enhanced mixing capabilities and increased output rates compared to traditional single-screw systems. This tandem configuration facilitates better melting efficiency and improved material homogenization, making it suitable for processing a wide range of polymers, including those with challenging properties. The conical design further optimizes the shear and pressure distribution along the screws, contributing to superior product quality and energy efficiency.

As part of the Injection Molding Screw Set, the Conical Twin Screw and Barrel is engineered for seamless integration with various injection molding machines. This ensures compatibility and ease of installation, minimizing setup time and enhancing overall operational flexibility. Whether used in standard or specialized injection molding applications, this screw set provides consistent and reliable performance, supporting manufacturers in achieving their production goals.

In summary, the Conical Twin Screw and Barrel product represents a robust, high-performance solution for injection molding processes. Its combination of high nitriding hardness, precise screw straightness, versatile heating zones, and innovative conical tandem screw system makes it an indispensable component for manufacturers seeking to optimize their injection molding operations. By investing in this Injection Molding Screw Set, businesses can expect enhanced durability, improved product quality, and increased efficiency, ultimately driving better returns on investment and competitive advantage in the marketplace.

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 92/188, is a high-performance product designed to meet the diverse needs of extrusion and compounding industries. Manufactured in China and certified with ISO9001, this product guarantees superior quality and durability. Its unique Barrel and Screw Combination is engineered to optimize material processing efficiency, making it ideal for various industrial applications.

This Conical Tandem Screw System boasts a barrel diameter range of 45-300mm, providing flexibility for different production scales. The barrel features advanced air or water cooling options to maintain optimal temperature control during operation, ensuring product consistency and preventing overheating. The gas nitriding treatment applied to the barrel and screw surfaces offers exceptional hardness of 950-1050HV, significantly enhancing wear resistance and extending service life.

Typical application occasions for the Jialong Conical Twin Screw and Barrel include plastic extrusion, polymer compounding, and chemical processing where precise mixing and high shear rates are required. Its robust construction and precise Barrel and Screw Combination make it suitable for industries such as automotive, packaging, construction materials, and electronics, where quality and reliability are paramount.

In scenarios involving complex material blends or demanding processing conditions, the Conical Tandem Screw System excels by providing superior mixing capabilities and enhanced throughput. It is also well-suited for research and development facilities aiming to optimize new material formulations or production processes. The product’s modular design allows easy installation and maintenance, reducing downtime and boosting productivity.

With a minimum order quantity of just 1 set and a competitive price of USD $9600 per set, this Conical Twin Screw and Barrel is an accessible yet high-end solution for manufacturers looking to upgrade their extrusion equipment. Each unit is securely packed in a wooden package to ensure safe delivery, with a delivery time ranging from 1 to 35 workdays depending on order size and customization requirements. Payment terms are flexible, with T/T accepted for customer convenience.

Overall, the Jialong 92/188 Conical Twin Screw and Barrel offers unmatched performance and versatility for diverse industrial applications, combining cutting-edge technology with durable materials and precision engineering to meet even the most challenging processing demands.

Customization:

Jialong offers premium Conical Tandem Screw System customization services with the Model Number 92/188, proudly made in China. Our Injection Molding Screw Set is crafted from high-quality Alloy Steel, ensuring durability and performance. The barrel diameter ranges from 45 to 300mm, tailored to meet your specific requirements.

Each Injection Molding Screw Set undergoes advanced Gas Nitriding Treatment to achieve nitriding hardness between 950-1050HV, with barrel nitriding hardness rated at HRC58-62. This process enhances wear resistance and extends the lifespan of the components.

Certified by ISO9001, our products guarantee stringent quality standards. We accept a minimum order quantity of 1 set, priced competitively at USD $9600 per set. Packaging is done securely in a wooden package to ensure safe delivery.

Delivery times range from 1 to 35 work days depending on order specifications. Payment terms are flexible with T/T accepted. Trust Jialong for your Conical Tandem Screw System and Injection Molding Screw Set needs, combining quality, precision, and reliability.

Support and Services:

Our Conical Twin Screw and Barrel products are engineered to provide exceptional performance and durability in various processing applications. To ensure optimal operation and longevity, we offer comprehensive technical support and services tailored to your specific needs.

Our technical support team is available to assist with installation guidance, operational troubleshooting, and maintenance procedures. We provide detailed documentation, including user manuals and technical datasheets, to help you understand the product specifications and best practices.

Regular maintenance services are recommended to maximize the lifespan of your conical twin screw and barrel system. Our service offerings include inspection, cleaning, repair, and replacement of worn components, performed by skilled technicians using genuine parts.

We also offer training sessions for your operational staff to enhance their expertise in handling and maintaining the equipment, ensuring safe and efficient usage.

For any technical inquiries or service requests, our support team is committed to delivering timely and effective solutions to keep your production running smoothly.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transportation. The product is securely wrapped with industrial-grade protective materials to prevent damage from moisture, dust, and impact.

The packaged unit is then placed in a custom-fitted wooden crate or reinforced cardboard box, designed to withstand rough handling and ensure stability during shipping.

For shipping, we offer various options including standard freight, expedited air freight, and specialized courier services, depending on the customer's requirements and destination.

All shipments are accompanied by detailed documentation, including packing lists, handling instructions, and certificates of quality to facilitate smooth customs clearance and delivery.

We prioritize safe and timely delivery, ensuring that your Conical Twin Screw and Barrel arrives in perfect condition and ready for immediate use.